600barrels/h 5 gallon water filling lineProject proposalThe program is a preliminary project,Website:http://www.rendamachinery.com, it's subject to the technical and commercial aspects if the program to be changed.Project profileBasic data of the project☆ description of the project: 600barrels/h pure water barrel production lineDescriptionSpecification Production line typePure water barrel filling linecapacity600barrels/hFilling productsPure waterFilling temperatureNormal temperatureSterilizer method(primary treatment) ozone systemRinsing bottleAlkali liquid﹢disinfector﹢pure water rinsingBarrel loadingManualCapacity of barrel18.925L (5gallon)LabelPVC shrinking label, manual sleeve label (or label stick)Shrinking mannerSteam shrinkingEnvironment temperture10～40℃Environment humidityNon-condensing (≤95％)Power supply380V土10％, 50Hz土1％, 3-phase ACProduction line flow chart 1. QGF600 barrel filling machine1). Function and featuresQGF-600 full automatic barrel filling line is exclusively used in producing 5 gallon barrel water. Four barrels enter neck and neck in the production line, and with the function of rinsing, sterilizer, filling, capping, automatic output etc. This machine has good appearance, easy operation, low-loss energy &save water, high working efficiency. The machine has automatic barrel loading device, rinsing sterilizer and filling machine three parts.2). Technical capacity and parametera. Production capacity: ≥600barrels/hb. Barrel specification: Φ56×Φ270×490mmc. Filling capacity: 18.925kgs (5gallon)d. Max. water consumption: mineral water or pure water 15T/h, including filling 11.4T/h, rinsing 3.6T/he. Machine power: total power about 8KW, filling power 2KW, spraying power 1.1×4sets=4.4KW, bottle unscramble motor 0.1KW, main drive 1.5 KWf. Air supply working pressure: 0.4～0.6Mpa, air consumption 0.4M³/min, air pump type: 0.5-0.8 Mpa, output of air 0.8 M³/min (matched by buyer self)g. Pump type and specifications: rinsing: CHL8-30 (4sets), flow rate 8T/h, lift head 25.5meter,power 1.1KW, voltage 380V; filling: CDL50-22 (1set), flow rate 22T/h, lift head 14.5meter, power 2KW, voltage 380Vh. Rinsing procedure and time: (4minutes 42seconds)Include:(1) water drip 24s/barrel (one step)(2) alkali liquor inner rinsing 36s/barrel (two step)(3) cycle water inner rinsing outer spraying 18s/barrels (one step)(4) water drip 48s/barrel (two step)(5) sterile water 1 inner rinsing 36s/barrel (two step)(6) sterile water 2 inner rinising 36s/barrel (two step)(7) sterile water inner rinsing 36s/barrel (two step)(8) water drip 48s/barrel (two step)i. Machine inside self-control non-germ water tank, 2s stainless steel pipe, pressure ≥0.2 Mpaj. Overall dimension for automatic barrel loading device: 1100×1400×1800 mm Overall dimension for sterilizer: 5600×1650×1800 mm Overall dimension for filling machine: 2500×800×2200 mmk. Weight: about 3300kgs3). Main parts of the equipmenta. AC contactor (Delixi)b. Thermal relay (Delixi)c. Pneumatic elements (Taiwan Airtc)d. Human-computer interface (Japanese Mitsubishi)e. PLC (Japanese Mitsubishi)f. Spray & filling water pump (NanFang Pump)g. Cap unscramble motor (Taiwan Tony)h. Pneumatic angle valve (Taiwan Airtc)i. Electromagnetic valve (sanlixin)j. Nozzle (SUS304)k. Equipments stainless steel material all adopt food grade high quality stainless steel (SUS304) materiall. The touch parts with finished water all adopt SUS304 material, for example filling valve etcm. Inlet & out pipes all adopt sanitary stainless steel pipe4). Working principleQGF-600 automatic barrel production line is made up of barrel loading part, rinsing part, filling/capping part, electrical control part according to its function, structure and control method.1). Barrel loading and rinsing part: put the recycling barrels on the conveyor chain while working, the barrel loading conveyor will send the barrel to the automatic barrel loading position, pushing cylinder V1 pushes the barrel to the barrel loading gantry, cylinder V2 then pushes the barrel loading gantry rotate, and inserts 45° barrel to the barrel tray. With the running of the chain, the barrel turns to headstand state, the barrel enters into the water drip station with the mouth down.2). Filling/capping part:A. After rinsing and sterilizing, with the 120° rotation of chain, the headstand cleaned barrel becomes recumbent state, barrel pushing cylinder V3 pushes the empty to the conveyor chain, and then sends the barrel to the filling machine.B. The filling cylinder V4 action, the filling head dip into the barrel, the filling time fixed by the PLC, and can make the plus-minus amendment for the liquid level.C. After filling, the filled barrel will be sent to capping station through conveyor belt and forward. The capped filled barrel will pass the cap press device, and the cap press device will finish the cap press action automatically. The pressed filled barrel will be conveyed automatically to the following procedures like light inspection, labeling, film wrapping etc by the conveyor belt.5). QGF-600 barrel production line technical characteristic:a. All the actuating elements will be completed by pneumatic system automatic controlb. No barrel no rinsing functionc. With add/dro time pulse to control filling precisiond. The machine can filling 3 gallon barrel water only needs to make a small change (the buyer should supply 3 gallon barrel sample)e. All the connecting pipes with liquid tank, water pump, nozzle and valves adopt stainless steel materialf. high production efficiency: production capacity≥600barrels/hg. New-style barrel loading device, success rate of barrel loading is 100％h. Adopts new-style filling valve, no overflowi. Side funnel water tank convenient for observation, blending and washingj. Lifting spray, and cleaning more completely.k. Automatic on line inspection, easy operation, stable and reliable.Pictures for referenceFilling valveFilling line Cap unscrambler part 2. On line cap remover1. Production capacity≥600barrels/h2. Barrel type specification: round barrel Φ56×Φ270×490mm3. Air supply working pressure: 0.6MPa; air consumption: 0.04m²/min4. Overall dimension: 1000×900×16003. On line outer-brush machine1). Production capacity≥600barrels/h2). Barrel type specification: round barrel Φ56×Φ270×490mm.3). Power supply: 3-phase 380V 50HZ 1.84KW 4). brusher: 5pcs5). Overall dimension: 1800×900×16006). Weight: 300KGSPicture for reference: 4. On line inner-brush machine1). Automatic on line inner-brush machine is special for 5 gallon barrel inner rinsing. The machine adopts cage construction, stable and reliable. Four barrels will be arranged by the conveyor and pushed into the barrel brush machine, with the 90° rotation of the cage, the barrel turns to the horizontal state, four pcs of inner brushes insert the barrel and start to brush at one time, after washing, the cage again rotate 90°, and the barrel becomes headstand state to pour out of the water inside of the barrel, then the cage rotate 90° to make the barrel upright at last. With the conveyor of the subsequent four barrels, the finished barrels will be conveyed out of the inner-brush machine, the whole procedure has been finished.2). Production capacity≥600barrels/h3). Barrel type specification: round barrel Φ56×Φ270×490 mm4). Power supply 3-phase 50HZ 1.3KW5). Air supply working pressure: 0.6MPa; air consumption: 0.05m²/min6). Overall dimension: 1600×3100×24005. Heat shrink oven1). Production capacity≥600barrels/h2). Power supply: 3-phase 50HZ 6KW3). Overall dimension: 1500×700×1500
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