Upset Forging Machine|Used In Rebar Bending
The Upset Forging Process
Upset Forging is accomplished by holding pre-heated material between grooved dies, commonly known as 'grip dies’.
Pressure is then applied to the end of the bar in the direction of its axis.
The Heading Tool upsets the end of the bar by displacing the heated metal within a cavity. It’s not uncommon to have several upsetting operations on one die set, gradually forming the bar to its required shape.
Upset forging machine|used in rebar bending
Product description:
We provides true forging versatility by offering upset forging capabilities. Upset forging is a manufacturing process that plastically deforms metal under great pressure into high strength components of varying sizes. This forging process is ideal for longer shapes where only one end of a part needs to be forged.
Upset forging machine are made by gathering material to a designated area of a carbon, alloy, or stainless steel bar. The mechanical press used to manufacture these components operates on a horizontal plane. The dies are split to allow material to protrude beyond the mechanical press, and some of the forming force is provided by a third die attached to the header.
Our upset forgings offer greater strength compared to when the same parts are machined from bar stock, since material grain flow is orientated to the component's shape.
The majority of bolting and fastener components used in the industry today are manufactured using the Upset Forging process. There are two types of processes, horizontal split die upset forging and vertical closed die upset forging. The image above shows some of the head styles that can be achieved. Variations of these styles are also common, supplied as forged usages to many machinists and engineers worldwide.
Diameter of upset forging machine:
1" Upset Forging Machines
1 ½" Upset Forging Machines
4" Upset Forging Machines*
5" Upset Forging Machines*
6" Upset Forging Machines*
7" Upset Forging Machines*
7 ½" Upset Forging Machines*
Tube Forging Cell*