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Introduction
We are professional manufacturer of food machinery. We have many years experience in this industry. Our machine has been exported many countries,like Russia,German,Ukraine,South Africa, they have obtained much praise for their reliability and full automatic from our clients.Corn flakes can be flavored with sugar,honey,coco and cheese,etc.Corn flakes are a popular breakfast cereal manufactured by twin-screw extruder through the treatment of corn flakes of grain, served with milk and marshmallows, were a very popular food among the families.
Features
1)Corn flakes is one kind of crispy food which is processed by this line and adopt grist as basic material
2)It is fast and nourishing food with given structrue,such as granule shape,flake shape and animal shape.
3)For the cornflakes processing line, different process get different snacks,and different taste.
Products
This line can be used to produce corn flakes, breakfast cereals, snacks by adjusting the dies from extruder.
Raw materials
Kinds of cereals, such as: corn flour, rice flour, corn grits, millet and so on.
Capacity
120-150kg/h, 300-400kg/h
Machine material
All the machines are made by Stainless steel 201,If you have special requirement, we also have ss304,ss316.
Voltage
Chinese Input Voltage is 380V/ 50Hz /3, If it is different from yours , we will adjust it .
Process Flow
Mixer---extruder---vibrate cooler---air conveyr---rollers drying machine---flaking machine---air conveyor---roasting oven---high temperature oven---second vibrate cooler---sugar spayer--- multi-layer oven---cooling
Technical parameter of the corn flakes production line
|
Model |
CY65-II Double-screw extruder line |
CY85-II Double-screw extruder line |
|
Installed capacity |
100KW |
180KW |
|
Power consumption |
70KW |
140KW |
|
Output |
120-150kg/h |
300-400kg/h |
|
Size |
28.0*1.2*2.0m |
30.0*1.5*2.0m |
Introduction of machine
|
NO |
Machine |
Motor Power |
Capacity |
Dimension |
Quantity |
Function |
|
1 |
Mixer |
4KW |
50kgs /once time |
0.8*0.7*1.5m |
1set |
To mix the raw materals with the water |
|
2 |
Screw conveyer |
1.1KW |
100-150kg/h |
3.0*0.8*2m |
1set |
To send the materials to the extruder |
|
3 |
CY65-III Double screw extruder |
30KW |
120-150kg/h |
4.0*1.2*3.0 m |
1set |
To extrude and inflate the food.the main machine of the line |
|
4 |
Shifter |
0.55KW |
2.0m length |
3sets |
To cool and sifting the corn flakes. |
|
|
5 |
Air conveyer |
1.5KW |
4.1m length |
4set |
To connect two machines |
|
|
6 |
Single roller |
0.37kw |
2.1*0.7*1.6m |
1set |
to cool the corn flakes, avoid tostick together |
|
|
7. |
The flaking machine |
5.5kw |
150kg/h |
1.8*1.1*1.2m |
1set |
To flake the corn pellets into corn flakes |
|
8 |
5layers 5meter oven |
150-300kg/h |
6.0*1.4*2.0m |
1set |
To dry the corn flakes |
|
|
9 |
High-temperature oven |
100-150kg/h |
3.0*1.5*1.5m |
1set |
To inflate the corn flakes |
|
|
10 |
Sugar coating drum |
0.55kw |
150kg/h |
2.1*1.1*1.9m |
1set |
To flavor the corn flakes |
|
11 |
5layers 5meters oven with hoister |
150-300kg/h |
9.0*1.4*2.0m |
1set |
To dry the corn flakes |
|
|
12 |
Cooling machine |
1.2kw |
150-300kg/h |
6m lenth |
1set |
To cool the corn flakes |
1. We can provide factory layout according to customer’s factory size in advance.
2. When we received your deposit of this order, we will ask our engineers to prepare to apply the visa, when the corn flakes processing line arrived your country, and we will send two engineers to go and help you to install the corn flakes line, teach your worker(3-4 workers) how to operate the corn flakes line, until your worker know the corn flakes line well.
3. Our engineers has responsibility to teach your worker how to clean the extruder, how to change the screw, how to change barrel etc. and we have responsibility to provide technology support with you forever.
4. Our engineers can provide basic formula for producing the corn flakes, breakfast cereals, snack food etc. and help customer to produce good quality food according customer’s detailed formula.
5. We provide the spare parts will at preferential price for an extended long time.
6. other item:
a). Free consultation service before, during, and after sales;
b). Free project planning and design services;
c). Free debugging of equipment until everything is functional;
d). Free management of equipments' long distance shipping;
e). Free training of equipment maintenance and operating personally;
f ). Free new production techniques and formulas;
g). Provide 1 year complete warrantee and life-time maintance service;
